If you're looking to take the typical mac and cheese up a few levels, try this Roasted Garlic Mac and Cheese with Sausage and Kale. With two types of cheese, lots of sausage, roasted garlic, and fresh kale, this mac and cheese is the ultimate comfort food!

(This recipe for Roasted Garlic with Sausage and Kale was originally published in April 2013, but was updated with new photos and content in 2020).
Some people think there's no such thing as a bad mac and cheese. But I beg to differ. Like a lot.
We've all had it happen to us: You're craving mac and cheese something awful and have a nice beautiful plate full set in front of you. You take a bite and…. Nothing. It tastes like nothing. What's the point in eating a plate of pasta covered in cheese if it doesn't taste like anything?
If you're going to do it, you need to be doing it right. And that means lots of sharp flavorful cheese. And some garlic zing. And probably some sort of meat, like sausage. If you want to make yourself feel better about the whole thing, toss in some kale. Kale makes everything a well-rounded meal, right? Right??? No matter what you say, I will continue to believe so.
I made this mac and cheese on a whim. Really, because I was craving roasted garlic and felt as though it would be too strange if I roasted a couple heads of garlic and ate them right out of the skin. No?
But note that I went from craving a healthy clove or two of roasted garlic to making an entire decadent mac and cheese dish. The mind works in funny ways, doesn't it? I don't like to argue, so I usually just go with it. And then thank it later.
🧄 How to roast garlic
Let's start where all good love stories start. At the garlic. When you add roasted garlic to mac and cheese, you automatically know your mac and cheese is going to be absolutely packed with flavor.
It's easy to roast your own garlic at home with a few simple tips!
Start by pre-heating the oven to 400 degrees and getting out a muffin tin. Yes, a muffin tin! Now, peel away the outer layers of garlic skin, making sure the cloves remain intact. Cut about ¼ inch off the top of the heads, so the cloves are exposed. Place heads of garlic in a muffin tin.
Drizzle some olive oil over the tops, making sure it's rubbed into the cloves. And then wrap the tops with aluminum foil.
Bake at 400 degrees for 30-35 minutes, until the cloves get soft. And until your kitchen smells like a dream come true. Or a nightmare if you're a vampire. Guess it depends on who you ask.
Once the garlic has cooled enough that you can touch it, pull the cloves out of the skin. Put them in a bowl, mash them with a fork, and set aside for now.
🍝 How to make mac and cheese
Now that you've made your roasted garlic (and your kitchen is smelling like heaven!), you're ready to make the rest of the mac and cheese with sausage and kale.
This recipe does seem like it has a lot of steps, but I promise that it's pretty simple to make and shouldn't take you long!
Start by bringing a large pot of salted water to a boil. Add pasta and boil until al dente. Drain pasta and keep pasta in colander so you can use pot for the cheese sauce (the key when making mac and cheese is to cut down on the dirty dishes as much as possible!).
While pasta is boiling, cook sausage in a medium skillet over medium heat until it's cooked through. Remove from skillet to small bowl and set aside.
Melt butter in the pot you cooked the pasta in over medium heat. Once melted, pour 2 tablespoon into a small bowl and set aside (this will be for the panko topping).
Add flour and mustard powder to the remaining melted butter in the pot and whisk for a minute, without letting the flour darken. This is the roux for the mac and cheese.
Whisk in milk and bring the mixture just to a boil, before reducing heat to medium-low and letting simmer for 2-3 minutes while sauce thickens.
Remove saucepan from the heat and whisk in both cheeses and the smashed roasted garlic. Sprinkle with ¼ teaspoon salt and ¼ teaspoon pepper.
Pour cheese sauce over cooked pasta in pot.
Mix in sausage and kale and toss together so pasta is well-coated in the sauce.
Are you kale obsessed like I am? If so, kale in a bag will change your life. No more cleaning, drying, chopping. It's already done for you. I know. I'm lazy and it's silly, but whatever gets me to eat more greens, right?
Now, put mac and cheese mixture into a 9x11 baking dish.
Add panko and ¼ teaspoon sat to the bowl with the reserved butter and stir together. Evenly sprinkle over mac and cheese.
Put in the oven at 400 degrees for about 15-20 minutes, until the panko starts browning and crisping up.
Remove from oven and serve yourself a nice, generous portion of roasted garlic mac and cheese with sausage and kale.
The bigger the serving, the more kale you're consuming. Think of it like that.
I'm not going to lie and pretend this meal is healthy. That would be unethical of me. But I will promise you that it is delicious. It's the kind of mac and cheese that will not disappoint. Not even a little bit.
I give a lot of credit to the roasted garlic. But also to the sausage. And the gruyere and cheddar, too.
The roasted garlic is powerful, but really not as powerful as you might assume considering there are two heads of roasted garlic in the dish. The cheeses are sharp and flavorful and the sausage adds a whole different level of deliciousness.
The first time I made this mac and cheese with sausage, I used a full pound of sausage and believe it or not, I actually felt like it was too much sausage, so I cut it down to ¾ pound here. But of course, you can use however much you want.
And let's not forget the kale. I mean. If you like kale, you'll love the little bitter bite the kale lends to the mac and cheese. If you don't like kale, well, then, you could always use spinach instead. Or simply leave the greens out and stop pretending this has any nutritional value. I won't blame you.
My favorite thing about this roasted garlic mac and cheese? It obviously makes a ridiculous amount, which means I'm set for lunch for the next several days whenever I make it. You can definitely freeze a portion of it, too.
Nothing makes it easier to get through a rough morning at work than knowing this is waiting for me come lunchtime.
What's your dream mac and cheese?
If you're looking for more delicious mac and cheese recipes, check out my Four Cheese Mac and Cheese and my Buffalo Chicken Mac and Cheese. And speaking of delicious mac and cheese recipes, I really want to try this Crunchy Cheetos Mac and Cheese from XO&So.
📖 Recipe

Roasted Garlic Mac and Cheese with Sausage and Kale
Ingredients
- 2 heads garlic
- Olive oil
- ¾ lb. ground Italian sausage (can also use spicy)
- ¾ lb. bowtie pasta
- 6 tablespoon unsalted butter
- ¼ cup all-purpose flour
- 1 teaspoon mustard powder
- 3 cups whole milk
- 2 cups grated gruyere cheese
- 2 cups grated sharp cheddar cheese
- ½ teaspoon salt, divided
- ¼ teaspoon pepper
- 3 cups chopped kale
- 2 cups panko
Instructions
- Pre-heat oven to 400 degrees.
- Peel away the outer layers of garlic skin, making sure the cloves remain intact. Cut about ¼ inch off the top of each head, so the cloves are exposed. Place heads of garlic in a muffin tin.
- Drizzle some olive oil over the tops, making sure it’s rubbed into the cloves. And then wrap the tops with aluminum foil.
- Bake for 30-35 minutes, until the cloves get soft and are very fragrant. Remove garlic from oven, but keep oven on for mac and cheese.
- Once the garlic has cooled enough that you can touch it, pull the cloves out of the skin. Place cloves in a bowl and mash them with a fork. Set aside.
- Bring a large pot of salted water to a boil. Add pasta and boil until al dente. Drain pasta and keep pasta in colander so you can use pot for the cheese sauce.
- While pasta is boiling, cook sausage in a medium skillet over medium heat until it's cooked through. Remove from skillet to small bowl and set aside.
- Melt butter in the pot you cooked the pasta in over medium heat. Once melted, pour 2 tablespoon into a small bowl and set aside (this will be for the panko topping).
- Add flour and mustard powder to the remaining melted butter in the pot and whisk for a minute, without letting the flour darken. Whisk in milk and bring the mixture just to a boil, before reducing heat to medium-low and letting simmer for 2-3 minutes while sauce thickens.
- Remove saucepan from the heat and whisk in both cheeses and the smashed roasted garlic. Sprinkle with ¼ teaspoon salt and ¼ teaspoon pepper.
- Pour cheese sauce over cooked pasta in pot. Mix in sausage and kale.
- Put pasta mixture into a 9x11 baking dish.
- Add panko and ¼ teaspoon sat to the bowl with the reserved butte and stir together. Evenly sprinkle over mac and cheese.
- Place in pre-heated oven for about 15-20 minutes, until the panko browns and gets crispy. Remove from oven and serve hot.
Odetta says
The more garlic the merrier! And kale totally makes this healthy!
Leah | So, How's It Taste? says
I absolutely agree you can screw up mac & cheese! I've had bad mac & cheese one too many times. Yours looks great! I recently tried to make a stout version and failed, but it had sausage in it and I loved that twist. I recently started eating kale and I love it! My dream mac & cheese would be uber cheesy and have zero calories...I'm waiting for that to be invented. 😉
Stephanie says
Looks great, thanks for sharing! I love getting creative with kale.
Michelle Collins says
I had an awesome smoked gouda and lobster mac and cheese at Harvest a few weeks ago. I've been craving mac and cheese ever since!
Gia Grossman says
What's not to like about mac and cheese with sharp cheese and sausage and okay fine, kale too! I could make this last way fewer than 10 servings ha!
Monique says
Sues, i think if i lived closer to you, we would have to have potlucks to share the love on all these beautiful creations.
I too love a good mac and cheese. A local spot in brooklyn makes a sick mac and cheese with slab bacon, gruyere cheese and a white cheddar bechamel. Its so delicious its sickening.
Shannon says
i think i would totally eat roasted garlic spread on some toasts for dinner 🙂 but this sounds equally delicious!!
sweeter salt says
Yum! I have a theory that if I eat kale I am basically the healthiest, most amazing person in the world. Therefore, mac and cheese + kale = a-ok in my book!
Jess @ Flying on Jess Fuel says
Uhm, roasted garlic is the most amazing thing ever and it is definitely acceptable to eat an entire head straight from the skin. This pasta sounds yummy!
Simply Life says
ugh, just seeing that picture of the garlic makes me want this!!!
Aimee @ ShugarySweets says
LOVE the roasted garlic idea. YUM.
Megan says
Roasted garlic spread on bread definitely constitutes dinner. 🙂 This is a great idea too. I usually like to add tomatoes to mac and cheese, which would work well with this combo!
Susan says
Every mac n cheese is my dream mac n cheese 🙂 This one does top the list!
Maggie @ A Bitchin' Kitchen says
Oh, I've totally had bad mac & cheese. In fact, I've made it myself (a very bad bacon mac & cheese fail several years ago...) This looks awesome though, and I love the idea of adding sausage!
Barbara says
Lots and lots of flavors in your mac and cheese! Super idea to use gruyere, too.
Love roasted garlic...
Emily @ A Cambridge Story says
Yes please! This is a pregnant lady's dream meal. So delicious!
Kristi says
I HAD to make this last night. I used Havarti and sharp white Cheddar. The boyfriend said it was the best mac n cheese he's had.
Ashley Bee (Quarter Life Crisis Cuisine) says
I LOAD my mac and cheese with garlic because I hate the flavorless disaster that can happen.
I LOVE this. Kale and sausage FTW.
Lawyer Loves Lunch says
Love the roasted garlic tip! The only problem is, I'm not sure it'd make it to the mac n' cheese because I'd be forced to spread it on bread and eat it asap 🙂
sarah k @ the pajama chef says
oh man. i need to try this! roasted garlic is FAB!!
Erica says
agree! There is definitely bad mac and cheese! Roasted garlic? That sounds like an amazing add in. Gah! Want!
Juliana says
Roasted garlic and kale sounds and looks fabulous in this mac and cheese...yum!
Enjoy your week 🙂
Kitchen Belleicious says
yum! Mac and cheese is the standard in our house and this looks like perfection
Emily says
this looks amazing. I love that you put roasted garlic in there! I add some taco seasoning, pepperjack cheese, peppers, and anything else that I have around for southwestern mac & cheese!
Victoria says
WOW! This is so incredibly comforting and satisfying. Tis the season right now for dishes just like this. I LOVE mac and cheese, and this is amazing!